CHALLENGE

Eurolls is a leading company in the production of Steel and Tungsten Carbide Rolled Products for the Steel Tube and Wire Industry.
Starting from the need to renew and improve its production capacity, also driven by government incentives for investment in capital goods, the company has launched over the years a project in the field of IoT and Industry 4.0. At the same time as renewing its machinery, Eurolls has been implementing a 4.0 transformation of its organisation, which aims to digitalise production processes.

SOLUTION

The process digitisation project involved interfacing the company’s Oracle JD Edwards ERP with the factory system that manages work orders and collects production data directly from the machines. In this way, on all “interconnected” machines, Eurolls was able to obtain complete control over the activities of its production structure, thus achieving a significant improvement in management control performance.

The activity carried out by Alfa Sistemi, as system integrator as well as historical partner, was focused on the interchange of data between the ERP and the factory system, relying on the information already present in the management system (bills of materials, work cycles, production orders, etc.). Similarly, the return of information from the factory to the ERP system was managed, collecting precise data on actual man and machine times.

"Alfa Sistemi's support on this project concerned integration between different systems. The intervention was extraordinarily quick and effective: a complete success, not only deriving from the fiscal advantages of the Transition 4.0 plan developed by the MISE, but also from the usefulness of having put at our disposal a system for monitoring and controlling production and related costs."

Andrea Modotti
Head of Information Systems at Eurolls
IMPACT

The customer obtained complete control of the “interconnected” machines and consequently of production through the integration and exchange of data between the company ERP, Oracle JDE, and the factory system. The pilot project has exceeded expectations so much that, after the first test on 3 machines, the company has decided to extend the adopted solution to a new package of 10 machines, with the aim of covering all production processes by the end of 2021.

  • CustomerEurolls
  • IndustryEngineering & Construction
  • ScopeIndustry 4.0
  • With us since2013
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